WHAT IS LATEX ?

WHAT IS LATEX ?:
Latex or Latex Rubber is a complex fluid made up of different chemicals and displaying varying characteristics depending on its type. In basic terms, we can define it as a milky fluid exuded from the rubber plant.

 
There are 2 different types of latex rubber: Latex natural rubber (NR) and Latex synthetic rubber . Synthetic rubber comprises: Polyisoprene (IR); Polybutadiene (also known as Buna rubber (BR)); Styrene – Butadiene copolymer (Buna-S rubber (SBR)); Ethylene – Propylene copolymer (EPDM); Polyisobutylene (Butyl rubber); Polychloroprene (Neoprene rubber (CR)); Acrylonitrile – Butadiene copolymer (Nitrile rubber); Polyacrylate; Polyurethane (PU); Polysilicone (Silicone). Each type of rubber has its own characteristics due to the differences in chemical structure. There are many kinds of latex synthetic rubber and currently manufacturers use latex synthetic rubber SBR to make mattresses.

Latex natural rubber (NR): Also called Latex Polyisoprene Natural Rubber is exuded from the rubber plant, mainly from Hevea Brasiliensis (Euphorbiaceae family) by tapping.

Cao su thiên nhiênThere are two different stages in the structuring of Latex NR:

  • Dispersing stage: Polyisoprene rubber particles are synthesized with the help of enzymes. Polyisoprene has a high structure of harmonisation. Its characteristics range from the same cis-isomer, high volume of homogenous molecules and high bonding level.

  • Serum stage: Latex becomes serum which consists of diverse contents including water (52% – 70%), protein (2% – 3%), fatty acid and derivatives (1% – 2%), glucid and heterosid (around 1%), minerals (0.3% – 0.7%).

Latex synthetic rubber SBR: the method used to form SBR is by polymerising two monomers, Styrene and Butadiene (a method which has generally been used to synthesize polymer chemicals). As a result, Styrene – Butadiene copolymer rubber does not have the same structural characteristics as Polyisoprene natural rubber. Products made from SBR have less physio-mechanical characteristics (strength, elasticity, ...).  In particular, airy Latex mattresses made from SBR are more likely to flatten. However, due to low chemical synthesis, synthetic rubber ages slower when exposed to lighting, ozone or temperature than natural rubber.

There are two different stages in the structuring of SBR:

  • Dispersing stage: formation of Styrene – Butadiene copolymer which comes from rubber molecules.

  • Serum stage: formation mainly from water and other catalysts to produce a polymerisation reaction.

In summary, products (including Kymdan mattresses) made out of latex natural rubber have better physio-mechnical characteristics (break-free and resilience features) than those of synthetic rubber. These products can be more vulnerable to aging when exposed to sunlight, high temperatures, ozone or oil-solvent than that of synthetic rubber. Therefore, manufacturers have to add more adjuvant to avoid these effects. Nevertheless natural rubber is more environmentally friendly than SR, whereas, synthetic rubber will decompose more easily than natural rubber.

TECHNICAL AND ESTHETIC ASPECTS OF LATEX MATTRESSES

The following table will show the different aspects of Latex mattresses after vulcanisation

Types
Target
100% Natural Rubber mattress 
100% Synthetic Rubber mattresses 

Nature of materials

 Original contents C – H C – H
Degree of polarisation  Almost not polarised Almost not polarised
 Concentration of molecules High Low
Density High Low
Homogeneity of molecules High Medium
Degree of harmonization Very high Medium
Linking order Very high Medium
Degree of binding  Medium Medium
Saturation High Medium
Technical characteristics  Elasticity High Medium
Degree of deformity  Low High
Degree of Durability High Medium
Durability Low Medium
External features/properties Colour Creamy Ivory white
Smell  Light to strong No smell
Degree of elasticity Fairly high Low
Degree of flattening Low Fairly high
Degree of comfort and relaxation High Medium
Fading speed Fast Slow
Level of environmental friendliness High Low
  • Latex natural rubber is more vulnerable to ageing than Latex synthetic rubber, however, Kymdan has its own mattress making secret that allows its mattresses to last for over 20 years on average . In fact, research shows that its aging index is more than 0.85

  • Compared with mattresses made of 100% Natural Rubber or 100% Synthetic SBR, mattresses made of Mixage will have the characteristics of mediation.

  • Regarding our 100% NR mattresses, available in all international markets, survey results focusing on selected technical criteria and customers’ evaluation and reliability, particularly our Japanese counterparts and customers, equipped with up-to-date measurement facilities, show that KYMDAN mattresses made of 100% natural rubber latex  (thanks to the optimal technological know-how) are by far outstanding in terms of quality:
    • The physio-mechanical factors of the mentioned products are by far preeminent compared to other latex mattresses available on the world market.
    • Kymdan mattresses have a firmness that gives comfort and relaxation especially to those suffering from back pain. (details...)
    • Kymdan mattresses do not give off a rubbery smell but rather a perfume that customers find pleasant.
    • Kymdan mattresses contain fire-resistant (details...) properties which comply with fire-proof requirements against combustion sources such as cigarette butts.
    • Kymdan mattresses repel insects.
    • Other predominant features... (details...)

  • Differentiating natural rubber latex mattresses from synthetic mattresses: 

    When mattresses burn
    • Through burning, a natural latex mattress sample becomes sticky and deforms. 

    • Through burning, a synthetic rubber mattress sample made primarily of SBR (styrene butadiene copolymer) does not become sticky and deform but changes to dry soot. 

 
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  1. Have optimal firmness for spine support.
  2. Distribute pressure evenly to provide comfort, do not cause knee or elbow aches due to kneeling or propping.
  3. Have noiseless expansion and contraction and do not spread vibration that affects others sleeping nearby.
  4. Provide aeration, do not cause the user’s back to become hot.
  5. Do not contain toxic heavy metals.
  6. Do not contain nitrosamine, which causes skin cancer.
  7. Are insect resistant.
  8. Are environment friendly.
  9. Are fire resistant.
  10. Have perfect elasticity and do not compress with sunken or hollow areas.
  11. Have high mechanical durability and are not damaged due to jumping on the mattresses.
  12. Have average life of 25 years.
  13. Are easy to roll and convenient to transport.
  14. Are odorless or chocolate scented.